Cotton is an ancient crop that was woven into fabric. Archeologists have found remains of cotton clothing over 7,000 years old.

Today cotton is grown in more than 70 countries. China, United States, India and Pakistan are the top producers of cotton.  The best quality cotton is from Egypt and  Australia.

How cotton grows

It takes about six months for the cotton crop to grow and be harvested. 

The growing plants are watered and checked for pests. ©iStock

The growing plants are watered and checked for pests. ©iStock

First the seeds are planted into prepared soil that is weed free and moist. The seeds sprout in 4 or 5 weeks. Flower buds appear a few weeks later and and soon after that the flowers appear. 

The plants are constantly watered and checked for pests.

The flowers fall off,  leaving a seed pod that slowly ripens to become the cotton boll (say bowl). The boll ripens and bursts open as a white puff.

The cotton boll is the fruit of the cotton plant. Getty Images

The cotton boll is the fruit of the cotton plant. Getty Images

Large mechanical cotton pickers are used to pick the crop.

Large harvesting machines collect the ripe cotton. Getty Images

Large harvesting machines collect the ripe cotton. Getty Images

Cotton is packed onto trucks and sent to the ‘gin’ where it is ginned. This means that the  raw cotton fibre, called lint, is cleaned.

The seeds are removed and also any other plant rubbish such as leaves and stem.

Some of the seeds will be used for the next crop and the rest crushed and turned into oil, plastic, margarine and feed for farm animals, particularly dairy cattle . 

The fluffy lint is pressed into bales and shipped to factories where it is spun into thread and then woven into cloth.

Cotton fabric

Turning lint into fabric involves several processes including carding and combing: cleaning and stretching the lint into long, straight fibres.

Cotton threads being woven into cloth on a loom in a factory. ©Getty Images

Cotton threads being woven into cloth on a loom in a factory. ©Getty Images

Spinning: twisting the fibres into thread. 

Weaving: on a machine called a loom the threads are woven together to make cloth.

The properties of cotton

  • It is a natural fibre.

  • It is light and strong.

  • It can be dyed easily.

How we use cotton

Cotton is used every day in a variety of ways. ©Getty Images

Cotton is used every day in a variety of ways. ©Getty Images

Cotton is used to make clothing including blouses, shirts, dresses, swimwear, jackets, skirts, pants, and socks.  And in the home we use it to make curtains, bedspreads, sheets, towels, table cloths, table mats, and napkins. 

It is used to make bandages, cotton balls and cotton buds.

A row of cotton plants ready for harvesting. © Getty Images

A row of cotton plants ready for harvesting. © Getty Images

It’s a good idea to get information from more than one source!

Read about cotton growing in Australia

https://cottonaustralia.com.au/industry-overview

https://cottonaustralia.com.au/how-is-cotton-grown

Watch a video about processing cotton from cleaning the picked cotton to bales of lint

https://www.youtube.com/watch?v=QHgNoSYlhYs

Here's a great video about cotton production

Here's a great video about spinning and weaving.